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Dirty fuel is a fact of life.
You've heard all the stories about
contaminated fuels. No. 2 diesel fuel is one of today's most variable fuel
sources. Its quality and purity range unpredictably from very good to very
poor. Current API specifications allow "acceptable" levels of impurities
(sulfur and wax) and contaminants (dirt, ash, and water). It's likely that
these regulations will weaken even further in the future.
The deterioration of fuel is almost inevitable.
Contaminants are introduced into the fuel system through mixing,
transferring, and storage. Micro-organisms can quickly become major
problems.
Colonies of fungus and bacteria, both aerobic and
anaerobic, feed on your fuel. Commonly known as humbugs, they spread
rapidly in the presence of moisture. They ride along with the fuel, easily
pumped from one tank to another. As the micro-organisms accumulate, they
will spread through the fuel system and quickly plug the fuel filter. A
coating of slime will develop over the entire surface of the media.
Chemical treatment with a biocide is the only effective solution to the
problem of bacterial and fungal growth.
Contaminants arrive in your fuel in two forms —
precipitates and particulates. Precipitates are non-combustible materials
formed when fuel oxidizes. They may also form if, as sometimes happens,
two incompatible fuels are blended. Significant swings in temperature
accelerate the precipitation problem. Because precipitates are generally
heavier than fuel, they tend to settle to the bottom of tanks. Decanting
or carefully drawing off the fuel will leave the precipitates behind.
Particulates, sometimes called "asphaltines," are black, tar-like
contaminants. A residue of the refining process, particulates plug filters
quickly. There is no known chemical treatment for the removal of these
contaminants.
Wax, in moderation, is a desirable fuel component. It
adds energy to the fuel. In operation during cold weather, however,
control of wax becomes necessary, usually by applying additives or
changing to a higher grade of diesel fuel. Like water, wax begins to
thicken at colder temperatures. As wax gels, it can restrict and
eventually stop fuel flow. Wax thickening involves a couple of critical
temperature points:
- cloud point, the temperature at which solid
crystals of wax begin to form — the fuel looks opaque, but it still
flows.
- the pour point, the temperature at which the gel
forms — the fuel cannot be poured.
Potentially the most damaging of the contaminants, water
destroys the lubricative properties of your fuel. With lost lubricity, the
fuel can scour pumps and even blow out injector tips. At colder
temperatures, water in the fuel can freeze and contribute to total fuel
stoppage. The good news is, water can be removed from fuel — within
limits. There are three common mechanisms of water removal.
- Stripping. A silicon-treated medium inhibits the
passage of water, but allows fuel to flow freely.
- Coalescing. Gravity drags water droplets (heavier
than fuel) out of slow-flowing fuel.
- Absorption. A filter medium with a high affinity
for water and a low affinity for fuel absorbs the water in the fuel.
Some OEMs use fuel/water separators
relying on a stripping mechanism. Several difficulties occur with these
separators.
- Plastic bowl separators are subject to road
hazards and chemical attacks, resulting in cracks and leaks.
- Replacement bowls are not easily available, and
the replacement process is difficult, increasing costs and downtime.
- The configuration of the plastic bowl creates an
additional path for leaks.
Baldwin fuel filters designed to perform
better.
Baldwin filters have been designed and tested to
perform according to structural specifications for:
- varied service environments.
- expected service life.
- flow requirements.
- working and maximum pressures.
- surges and fluctuations of pressure.
Baldwin filters have been tested
against the constraints of SAE J905, the official standard for determining
fuel filter performance. In each case, the Baldwin filter was asked to
perform under:
- an accumulation of fine dust (particles 2 to 40
microns in size).
- a constant flow rate.
- a constant termination pressure.
- a constant temperature (100 degrees F.).
- a constant contaminant add rate.
These SAE specifications address the
principal determinants of on-the-job performance:
- efficiency in removal of contaminants.
- capacity for removal of contaminants (as measured
in holding capability of the media over the desired change interval).
- the filter's ability to meet needed flow rates for
fuel.
Tank after tank, Baldwin helps your fuel flow freely. Dirty
fuel can sap your engine's power and drain its longevity. It can rob you
blind. Baldwin fuel filters protect your engine from the harmful effects
of water and contaminants in fuel. Baldwin filters will pay for themselves
many times over in increased engine performance and longer engine life.
See The Baldwin Difference.
- Heavy-Duty Baseplate is joined to the can with a
double-rolled tuck lock seam to resist leakage due to high
pressure.
- Heavy-Duty, All-Metal Housing provides unequaled
burst- and pulse-withstanding strength.
- Spiral-Seamed Centertube helps prevent collapse
caused by a sudden difference between internal and external pressure.
- High-Efficiency HydroShield™ Media repels water
and other contaminants.
- All-Metal Self-Venting Drain eliminates the need
to separately vent the fuel system prior to draining while adding
superior structural strength and ease of service.
- Easy-Opening Valve has one seal instead of three
and requires 88 percent less torque to open and close.
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